Resolving Rider Roll Challenges in Pulp & Paper Manufacturing

A client in the pulp and paper industry encountered a significant challenge with their rider rolls, essential components crucial for high-speed performance. Plagued by high journal runout due to previous repairs, the client turned to CMMC for a precision solution to restore confidence in their equipment and operations. This industry, which generates over $500 billion in revenue annually, demands impeccable performance and reliability, driving the need for precise solutions like the one provided by CMMC.

CHALLENGES

Rider rolls, integral components in the pulp and paper industry, are notoriously challenging to build and repair due to their intricate design and functionality. Their construction and repair demand meticulous internal and external precision to withstand the rigorous demands of high-speed operations. The client’s encounter with high journal runout, a consequence of previous repairs, underscored the critical necessity for a dependable solution. This highlighted the importance of addressing not only the immediate issue but also ensuring long-term reliability and performance. Compounding the urgency was the prolonged lead times associated with OEM (original equipment manufacturer) options, exacerbating the need for a swift and efficient resolution to minimize disruptions in production.

SOLUTION

Drawing upon our years of experience and expertise, we meticulously repaired the existing “problem” rolls to OEM specifications, ensuring they met the required standards for optimal performance. Additionally, recognizing the urgency of the situation, we also manufactured a new set of rolls to fulfill the total customer need. Our ability to provide both repair services and new roll production significantly shortened the lead time compared to OEM alternatives.

RESULTS

The outcome of the project was twofold. Firstly, by entrusting CMMC with the repair of damaged rolls, the client was able to salvage components that may have otherwise been scrapped, saving both time and resources. Secondly, by procuring an additional new set of rolls through CMMC, the client avoided the lengthy lead times and costs associated with OEM options. The successful outcome of the project not only restored the client’s confidence in their equipment but also underscored the value of partnering with CMMC for precision solutions.

Whether facing an emergency or seeking to enhance your manufacturing operation, CMMC is your one-stop solution for industrial and manufacturing part repair and replacement. We leverage our advanced fabrication equipment and a team of highly skilled fabricators to deliver a proven track record of success, serving industrial facilities across the Southeast region of the United States. We understand the critical nature of your needs and are dedicated to providing unparalleled value. Our ISO certification ensures the highest quality standards, guaranteeing your satisfaction and success. Give us a call at 803-464-7489 or email us at info@cmmcsc.com to learn more.