Okonite Wire Spool Winding Tube Repair

Our team completed a project for Okonite, an independent wire and cable manufacturer, involving repairing damaged bearing fits on a wire spool winding tube. The primary issue was compromised bearing fits, which were essential for the efficient operation of the winding equipment. The tube was constructed from high-carbon material, measuring 14 inches in diameter and extending 22 feet in length.

CHALLENGES

The damaged bearing fits posed a significant challenge to our client, as they were critical components for the wire spool winding process. Replacing the entire tube was an option but would have incurred a substantial cost, nearly three times the expense of the repair, and a lengthy lead time of approximately 12 months from the original manufacturer, which would have resulted in significant production downtime.

SOLUTION

Our team utilized advanced laser welding equipment to address the damaged bearing fits effectively. This precision welding process allowed us to restore the integrity of the bearing fits without the need for a total tube replacement. After completing the welding, the tube was turned to achieve the proper bearing fit dimensions, ensuring seamless integration with the wire spool winding equipment.

RESULTS

By choosing our repair solution, our client not only saved a substantial amount of money but also reduced downtime significantly. The wire spool winding tube’s bearing fits were successfully repaired, and the equipment was brought back to optimal working condition. This project demonstrates our expertise in metal repair and custom solutions for industrial equipment at a large scale. We are proud to have assisted our client in avoiding significant costs and production delays by utilizing advanced techniques and our in-depth knowledge of high-carbon materials. Whether facing an emergency or seeking to enhance your manufacturing operation, CMMC is your one-stop solution for industrial and manufacturing part repair and replacement. We leverage our advanced fabrication equipment and a team of highly skilled fabricators to deliver a proven track record of success, serving industrial facilities across the Southeast region of the United States. We understand the critical nature of your needs and are dedicated to providing unparalleled value. Our ISO certification ensures the highest quality standards, guaranteeing your satisfaction and success. Give us a call at 803-464-7489 or email us at info@cmmcsc.com to learn more.